I. Basic Overview
The 800-Type Roll Forming Machine is a cold bending forming equipment primarily used for producing antique-style bamboo-joint glazed tiles. It can also process building materials like shutter door panels. Its core function is to form galvanized steel sheets, color-coated sheets, or aluminum plates (typically 0.25–0.8mm thick) into glazed tiles with bamboo-joint patterns through roll forming technology. These tiles combine aesthetics with durability, making them suitable for antique architecture, villas, scenic pavilions, and similar applications.
II. Core Parameters & Technical Features
1. Main Structure
Frame: Welded with 300 H-beam steel, 14mm middle plate thickness (U-shaped design), ensuring high load-bearing stability.
Forming Shaft & Rollers:
Main shaft material: 45# steel, diameter φ70mm (solid shaft);
Roller surface: Hard chrome-plated (~0.05mm thickness), enhancing wear resistance and forming finish.
Transmission System: Internal chain-sprocket transmission with 3KW planetary cycloidal reducer for smooth, low-noise operation.
2. Power & Control System
Motor Configuration: Main motor 3–4KW (380V), hydraulic station 3KW, driving shearing and forming cylinders.
Automation Control: PLC industrial computer (Siemens or Taiwan FATEK brand), supports precise length setting (error ≤1mm), one-click specification switching.
3. Production Efficiency & Precision
Output Speed: Standard model: 2–5 meters/minute; High-speed model: 8–12 meters/minute (hydraulic motor driven).
Cutting System: Hydraulic shearing, CR12 die steel (precision wire-cut), cylinder stroke 100mm, ensuring clean cuts.
4. Compatible Materials
Sheet width: 1000mm, thickness range: 0.25–0.8mm (pre-painted steel, galvanized steel, or aluminum sheets).
Key Technical Parameters Summary:
| Parameter | Specification |
| Dimensions | 6500–8000×1300–1400×1300–1500mm |
| Weight | 2.5–4.5 tons |
| Main Shaft Material | 45# steel, φ70mm solid shaft, hard chrome-plated |
| Forming Stations | 9–15 roller sets |
| Motor Power | Main motor 3–4KW, hydraulic station 3KW |
| Output Speed | Standard: 2–5 m/min; High-speed: 8–12 m/min |
| Cutting System | CR12 die steel, hydraulic shearing |
| Control System | PLC, length error ≤1mm |
| Material Compatibility | Pre-painted/galvanized/aluminum sheets, 0.25–0.8mm thick |
III. Applications
Architectural Decoration: Antique roofs for villas, scenic pavilions, hotels, enhancing aesthetics and cultural appeal.
Industrial Facilities: Roofing and wall cladding for factories/warehouses, offering corrosion resistance and structural strength.
Shutter Door Production: Compatible with shutter panel forming (requires hemming machine).
