Home > News

News

Downspout Roll Forming Machine: Characteristics & Applications

2025-07-17

⚙️ I. Core Features

  1. Automation & Intelligent Control

    • PLC Industrial Control System (e.g., Xinje, Panasonic, Mitsubishi) enables precision cutting, speed adjustment, and fault diagnostics.

    • Touchscreen parameter configuration (length/quantity/cutting modes) minimizes manual errors.

  2. Robust Structural Design

    • Downspout Roll Forming Machine: Characteristics & Applications

      Roller Material: 45# chromium-plated steel or quenched GCr15 bearing steel (HRC 56-62 hardness), ensuring wear resistance.

    • Frame Construction: Stress-relieved welded steel plate or cast iron base prevents deformation under prolonged operation.

    • Transmission: Gear box with split-shaft drive enhances overload protection.

  3. High Efficiency & Adaptability

    • Production Speed: 6-15 m/min with stepless speed regulation.

    • Quick Changeover: <5-minute mold switching for different pipe sizes (e.g., Ø100mm/150mm).

    • Material Compatibility: Processes 0.3-0.8mm pre-painted galvanized steel/aluminum coils.

  4. Energy Saving & Safety

    • Power Consumption: ~15kW total (independent 3-7.5kW hydraulic system).

    • Protection Mechanisms: Overload cutoff, emergency braking, and safety guards.


🏗️ II. Application Scenarios

  1. High-End Residences & Villas

    • Produces architecturally integrated downpipes with custom colors/textures.

  2. Large Public Buildings

    • Schools/hospitals/commercial complexes requiring durable drainage (2× longer service life than PVC pipes).

  3. Industrial Facilities

    • Seamless gutter systems with elbow connectors eliminate leakage risks.

  4. Green Retrofitting

    • Integration with rainwater harvesting/solar roofs for sustainable construction.

💎III.Selection Guidelines

  • Prioritize PLC + HMI control for operational precision (e.g., Panasonic PLC in Zhongtuo models).

  • Select hardened alloy rollers (GCr15 grade) to extend tooling lifespan.

  • Auxiliary equipment: Pair with elbow formers/uncoilers for complete production lines.

Note: Standardized production reduces drainage system costs by over 80% compared to manual fabrication. Metal downpipes’ superior weather resistance and design flexibility are driving the replacement of PVC in modern construction.

Home WhatsApp Mail Inquiry